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Sustainable Manufacturing Systems

E-BookEPUB2 - DRM Adobe / EPUBE-Book
432 Seiten
Englisch
John Wiley & Sonserschienen am04.11.20221. Auflage
Sustainable Manufacturing Systems
Learn more about energy efficiency in traditional and advanced manufacturing settings with this leading and authoritative resource
Sustainable Manufacturing Systems: An Energy Perspective delivers a comprehensive analysis of energy efficiency in sustainable manufacturing. The book presents manufacturing modeling methods and energy efficiency evaluation and improvement methods for different manufacturing systems. It allows industry professionals to understand the methodologies and techniques being embraced around the world that lead to advanced energy management.
The book offers readers a comprehensive and systematic theoretical foundation for novel manufacturing system modeling, analysis, and control. It concludes with a summary of the insights and applications contained within and a discussion of future research issues that have yet to be grappled with.
Sustainable Manufacturing Systems answers the questions that energy customers, managers, decision makers, and researchers have been asking about sustainable manufacturing. The book's release coincides with recent and profound advances in smart grid applications and will serve as a practical tool to assist industrial engineers in furthering the green revolution. Readers will also benefit from: A thorough introduction to energy efficiency in manufacturing systems, including the current state of research and research methodologies
An exploration of the development of manufacturing methodologies, including mathematical modeling for manufacturing systems and energy efficiency characterization in manufacturing systems
An analysis of the applications of various methodologies, including electricity demand response for manufacturing systems and energy control and optimization for manufacturing systems utilizing combined heat and power systems
A discussion of energy efficiency in advanced manufacturing systems, like stereolithography additive manufacturing and cellulosic biofuel manufacturing systems

Perfect for researchers, undergraduate students, and graduate students in engineering disciplines, especially for those majoring in industrial, mechanical, electrical, and environmental engineering, Sustainable Manufacturing Systems will also earn a place in the libraries of management and business students interested in manufacturing system cost performance and energy management.


LIN LI, PHD, is an Assistant Professor in the Department of Mechanical and Industrial Engineering at the University of Illinois at Chicago. Dr. Li has published over sixty scientific papers in scholarly journals and 34 for conferences.
MENGCHU ZHOU, PHD, is a Distinguished Professor of Electrical and Computer Engineering at the New Jersey Institute of Technology (NJIT), in the United States. He is an Associate Editor of IEEE Transactions on Systems, Man, and Cybernetics Systems, and is a Fellow of the IEEE, IFAC, and AAAS.mehr
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E-BookEPUB2 - DRM Adobe / EPUBE-Book
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Produkt

KlappentextSustainable Manufacturing Systems
Learn more about energy efficiency in traditional and advanced manufacturing settings with this leading and authoritative resource
Sustainable Manufacturing Systems: An Energy Perspective delivers a comprehensive analysis of energy efficiency in sustainable manufacturing. The book presents manufacturing modeling methods and energy efficiency evaluation and improvement methods for different manufacturing systems. It allows industry professionals to understand the methodologies and techniques being embraced around the world that lead to advanced energy management.
The book offers readers a comprehensive and systematic theoretical foundation for novel manufacturing system modeling, analysis, and control. It concludes with a summary of the insights and applications contained within and a discussion of future research issues that have yet to be grappled with.
Sustainable Manufacturing Systems answers the questions that energy customers, managers, decision makers, and researchers have been asking about sustainable manufacturing. The book's release coincides with recent and profound advances in smart grid applications and will serve as a practical tool to assist industrial engineers in furthering the green revolution. Readers will also benefit from: A thorough introduction to energy efficiency in manufacturing systems, including the current state of research and research methodologies
An exploration of the development of manufacturing methodologies, including mathematical modeling for manufacturing systems and energy efficiency characterization in manufacturing systems
An analysis of the applications of various methodologies, including electricity demand response for manufacturing systems and energy control and optimization for manufacturing systems utilizing combined heat and power systems
A discussion of energy efficiency in advanced manufacturing systems, like stereolithography additive manufacturing and cellulosic biofuel manufacturing systems

Perfect for researchers, undergraduate students, and graduate students in engineering disciplines, especially for those majoring in industrial, mechanical, electrical, and environmental engineering, Sustainable Manufacturing Systems will also earn a place in the libraries of management and business students interested in manufacturing system cost performance and energy management.


LIN LI, PHD, is an Assistant Professor in the Department of Mechanical and Industrial Engineering at the University of Illinois at Chicago. Dr. Li has published over sixty scientific papers in scholarly journals and 34 for conferences.
MENGCHU ZHOU, PHD, is a Distinguished Professor of Electrical and Computer Engineering at the New Jersey Institute of Technology (NJIT), in the United States. He is an Associate Editor of IEEE Transactions on Systems, Man, and Cybernetics Systems, and is a Fellow of the IEEE, IFAC, and AAAS.
Details
Weitere ISBN/GTIN9781119578321
ProduktartE-Book
EinbandartE-Book
FormatEPUB
Format Hinweis2 - DRM Adobe / EPUB
FormatFormat mit automatischem Seitenumbruch (reflowable)
Erscheinungsjahr2022
Erscheinungsdatum04.11.2022
Auflage1. Auflage
ReiheIEEE Series on Systems Science and Engineering
Seiten432 Seiten
SpracheEnglisch
Dateigrösse31244 Kbytes
Artikel-Nr.10196350
Rubriken
Genre9201

Inhalt/Kritik

Leseprobe

Preface

Sustainable Manufacturing Systems are one of modern technologies and have played a significant role in economic growth worldwide. Currently, the total value added by the global manufacturing industry reaches USD 13.5 trillion, accounting for nearly 16% of the global economy. Despite the continued strength of manufacturing industry, it also faces a pressing concern over energy consumption and environmental sustainability. Approximately, the industry sector possesses near one-quarter of the total energy consumption in the U.S., where over 75% of energy use is primarily attributed to manufacturing activities.

The issues of resource scarcity and environmental impacts are becoming vital due to the constantly rising demand for energy in the manufacturing sector. Several critical questions arise in proposing energy management strategies in manufacturing and evoke different aspects of energy efficiency studies, including (i) improving the energy efficiency of manufacturing systems considering the complex manufacturing conditions, (ii) reducing the energy cost with no sacrifice of manufacturing productivity, and (iii) generating policies or incentives to promote energy efficiency in the manufacturing industry and encourage the manufacturers transition to environmentally conscious manufacturing. All these questions lead to the joint modeling and analysis of production and energy for manufacturing systems.

This book provides a holistic view of energy efficiency assessment and improvement measures for sustainable manufacturing systems, delivered through the state-of-the-art on sustainable manufacturing and energy efficiency issues, fundamentals and mathematical tools for manufacturing system modeling, and energy management methodologies for different manufacturing systems. Meanwhile, this book transfers the recent academic research results into various representative examples and case studies, which provide insights into the current sustainable practices and energy management strategies in manufacturing systems at different scales and levels. From the application aspect, this book is expected to help (i) energy consumers, participants and administrators in energy efficiency programs, and (ii) research participants embrace the opportunities for advanced energy management. Furthermore, this book is intended to bring about learning initiatives for students in mechanical, industrial, environmental, and electrical engineering programs by effectively integrating concepts in academic research into real-world problem solving, which helps cultivate the student s enthusiasm for energy conservation and green manufacturing.
Organization of the Book
Part I: Introductions to Energy Efficiency in Manufacturing Systems

Chapter 1 provides an overview of this book and introduces background knowledge about manufacturing systems and concepts of sustainable manufacturing. First, it reviews the current status and development of the manufacturing industry and demonstrates a series of representative manufacturing systems. Then, it presents the key concepts of sustainable manufacturing and discusses the existing challenges that may impede sustainable development in manufacturing industries. Finally, it generalizes the problem statements and scopes of research in the context of sustainable manufacturing systems.

Chapter 2 provides more detailed background information on energy efficiency in manufacturing systems. The overall energy consumption and major energy end-users in manufacturing facilities are first introduced, followed by the discussions on the energy-saving potentials and energy management strategies at the machine, system, and plant levels. In addition, the significance of demand-side energy management is illustrated with the detailed explanations of associated techniques.
Part II: Mathematical Tools and Modeling Basics

Chapter 3 introduces the necessary mathematical tools used in the following chapters of this book. Specifically, the fundamentals of probability theory and application scenarios of several common probability distributions used in manufacturing system modeling are introduced, followed by the demonstration of Petri nets for the visual representation of manufacturing systems as discrete event systems and discussions on the optimization problems with metaheuristics algorithms, specifically a particle swarm optimizer.

Chapter 4 presents the mathematical modeling techniques for manufacturing systems, which play a critical role in sustainable manufacturing system design and analysis. This chapter introduces the basics of manufacturing system modeling, followed by detailed discussions on some typical modeling approaches to simple two-machine production lines and complex multi-machine ones.

Chapter 5 extends the modeling and analysis techniques discussed in the previous chapter into energy efficiency characterization in manufacturing systems. First, the energy consumption modeling approaches are discussed based on the inter-process dependency or the machines operation schemes. Then the energy cost models of manufacturing systems under different electricity tariffs are demonstrated with illustrative examples.
Part III: Energy Management in Typical Manufacturing Systems

Chapter 6 presents the electricity demand response (DR) strategies for manufacturing systems. The instant high demand can hinder the stability of a power grid, and thus the utility providers charge industrial customers specifically for their electricity demand in addition to the total energy consumption. In this chapter, the time-of-use (TOU) and critical peak pricing (CPP) tariffs are first introduced. The production scheduling methods that can respond to electricity price signals based on the system models are then discussed. Finally, case studies are presented to compare the peak demand and energy costs under TOU, CPP, and traditional flat-rate tariffs.

Chapter 7 extends the DR scheduling methods presented in the previous chapter by integrating a combined heat and power (CHP) system with manufacturing systems. As an on-site energy generation method, a CHP system can provide electricity and heat to the manufacturing plant, leading to a reduction in the grid power demand of the manufacturing plant. In this chapter, the key concepts of a CHP system are first reviewed, followed by the formulation of an energy cost optimization model for a combined CHP and manufacturing systems. The case studies are presented to demonstrate the effectiveness of the combined system in demand and energy cost reduction.

Chapter 8 addresses an energy management problem in manufacturing systems considering the heating, ventilation, and air conditioning (HVAC) system, which is one of the primary contributors to the direct non-process end use energy consumption in manufacturing plants. The heat emissions from manufacturing operations can significantly affect the thermal load of an HVAC system, and the relationships between manufacturing and HVAC systems are discussed in this chapter. Specifically, the formulation of an energy cost optimization problem for the integrated systems is first introduced, and then the metaheuristic algorithm used to solve the problem is discussed in detail. Finally, case studies demonstrate the optimal DR strategy for the integrated system.
Part IV: Energy Management in Advanced Manufacturing Systems

Chapter 9 specifically focuses on the energy analysis of additive manufacturing (AM) systems. In this chapter, stereolithography (SL), one of the most commonly used AM technologies, is adopted to demonstrate the energy modeling and analysis methods for an AM process. This chapter starts with the introduction of the technical advantages of AM technologies and a detailed description of an SL process. Then, it presents the energy consumption model of such SL process and its experimental validation results. The impacts of different parameters on the overall energy consumption are revealed through a Design-Of-Experiments (DOE) methodology. Finally, it gives case studies to illustrate the optimal combination of control parameters.

Chapter 10 presents the energy efficiency modeling and optimization of cellulosic biofuel manufacturing systems. The background knowledge and major processes of cellulosic biofuel manufacturing are first introduced. Then, the formulation of the energy consumption model for cellulosic biofuel manufacturing is illustrated by considering the intra-process and inter-process variables. Afterward, the optimization problem is solved through a metaheuristic algorithm, and the energy efficiency improvement under optimal process variables is presented at the end of this chapter.

Chapter 11 demonstrates the energy consumption modeling using Petri nets (PN) and production scheduling optimization for flexible manufacturing systems (FMS). In this chapter, the formulation of a place-timed PN model for FMS is first introduced, followed by a discussion of a dynamic programming (DP) algorithm to find production schedules that can minimize the energy consumption of small-size FMS. Next, a Modified DP (MDP) algorithm is presented to solve large-scale problems by addressing the state explosion issue. Finally, experimental results on FMS are presented to show the effectiveness of MDP.
Part V: Summaries and Conclusions

Chapter 12 summarizes the contribution of this book and highlights...
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